Name: Belle Mixer Drum Self Loading Mortar Mixers JS3000
Brand: Garlway Machinery
SKU: JS3000
Rating: 4.79 (8 reviews)

Application

The JS3000 concrete mixer is a powerhouse in the construction industry, designed to meet the demands of large-scale projects that require high-performance concrete. Its applications span across various sectors, ensuring efficiency and quality in every pour.

Ultra-large construction projects: This mixer is indispensable in the construction of skyscrapers exceeding 600 meters, large commercial complexes, and industrial plants. It provides a stable and efficient supply of concrete for foundational and structural components, ensuring that the massive scale of these projects is supported with high-quality materials.
Large infrastructure projects: In the realm of infrastructure, the JS3000 is a go-to for projects like cross-sea bridges, high-speed railroads, and urban subway networks. It excels in mixing high-strength concrete, crucial for the durability and safety of structures such as bridge main towers and railroad track slabs.
Large-scale water conservancy and hydropower hubs: For projects like giant hydropower stations and extensive water transfer systems, this mixer is essential. It produces concrete with excellent seepage and freeze-thaw resistance, ideal for constructing dams, spillways, and other hydraulic structures.
Large-scale commercial concrete production bases: Serving as the core equipment in commercial concrete production, the JS3000 meets the high demand for various grades of concrete. It supplies numerous construction projects within cities and neighboring areas, ensuring a steady flow of quality materials.

Feature

The JS3000 concrete mixer is packed with features that set it apart in the market, designed to enhance performance and reliability in demanding construction environments.

Extra large mixing capacity: With a discharging capacity of up to 3 cubic meters, this mixer significantly reduces the number of mixing batches required, boosting production efficiency and meeting the high demand for concrete in large-scale projects.
High-efficiency mixing technology: Utilizing advanced double horizontal shaft forced mixing technology, the mixer ensures a strong three-dimensional mixing flow. This results in uniform mixing in a short time, producing high-quality concrete consistently.
Advanced control system: Equipped with a high-precision intelligent control system, the JS3000 allows for precise material measurement and automated mixing operations. This ensures accurate concrete mixing ratios, stable quality, and reduced labor costs.
High abrasion resistance and durability: Key components like the mixing drum and blades are made from high-strength, abrasion-resistant alloy materials. These components undergo special heat treatment, enhancing their resistance to wear and corrosion, which is crucial for long-term, high-intensity operations.
Environmental protection and energy-saving design: The mixer includes an efficient dust collection system and a waste water recycling device, reducing environmental impact. Additionally, optimized motor power and transmission systems lower energy consumption, promoting sustainable production practices.

Principle

The JS3000 concrete mixer operates on principles that ensure efficiency, quality, and reliability in concrete production.

Double horizontal shaft forced mixing technology: This technology involves two horizontal shafts with specially designed mixing blades that rotate in opposite directions. This creates a strong three-dimensional mixing flow, ensuring that all materials are uniformly mixed in a short period.
Intelligent control system: The mixer’s control system uses high-precision sensors and automated algorithms to measure and control the mixing process. This ensures that each batch of concrete meets the specified mixing ratio and quality standards.
Material flow optimization: The design of the mixing drum and blades is optimized to facilitate the smooth flow of materials. This minimizes resistance and ensures that the mixing process is efficient and thorough.
Energy-efficient operation: The motor and transmission systems are designed to minimize energy consumption. This is achieved through optimized power usage and reduced mechanical losses, contributing to lower operational costs and environmental impact.

Advantage

The JS3000 concrete mixer offers numerous advantages that make it a preferred choice for large-scale construction projects.

High productivity: With its large mixing capacity and efficient mixing technology, the JS3000 significantly boosts productivity. It reduces the number of mixing batches required, allowing for faster completion of large-scale projects.
Superior mixing quality: The advanced mixing technology ensures that concrete is uniformly mixed, resulting in high-quality output. This is crucial for the structural integrity and durability of construction projects.
Precision and automation: The intelligent control system allows for precise measurement and automated mixing operations. This ensures consistent quality and reduces the need for manual intervention, lowering labor costs.
Durability and reliability: The use of high-strength, abrasion-resistant materials in key components ensures that the mixer can withstand long-term, high-intensity operations. This reduces maintenance needs and extends the equipment’s service life.
Environmental sustainability: The mixer’s dust collection and waste water recycling systems minimize environmental impact. Additionally, its energy-efficient design reduces energy consumption, aligning with sustainable production practices.

Technical specifications

Applications	Description
Ultra-large construction projects	Provides efficient and stable concrete supply for skyscrapers over 600 meters, large commercial complexes, and industrial plants. Meets demands for foundation and main structure concrete pouring.
Large infrastructure projects	Used in cross-sea bridges, high-speed railroads, and urban subway networks. Mixes high-performance, high-strength concrete for bridge main towers, railroad track slabs, and other structural components.
Large-scale water conservancy projects	Mixes concrete with excellent seepage and freeze-thaw resistance for dams, spillways, and other hydraulic structures in hydropower stations and water transfer projects.
Commercial concrete production base	Serves as core equipment for large-scale commercial concrete production, providing various grades and performance requirements for urban and neighboring construction projects.

Selling Points	Description
Extra large mixing capacity	Discharging capacity up to 3 cubic meters, high hourly output, reduces mixing batches, improves production efficiency, and meets large concrete demands.
High-efficiency mixing technology	Uses double horizontal shaft forced mixing technology and optimized blade/cylinder design for strong three-dimensional mixing flow, ensuring uniform and high-quality concrete.
Advanced control system	Equipped with high-precision intelligent control for precise material measurement, automated mixing, stable concrete quality, improved efficiency, and reduced labor costs.
High abrasion resistance and durability	Key components made of high-strength, abrasion-resistant alloy materials with special heat treatment, ensuring long service life and adaptability to high-intensity operations.
Environmental protection and energy-saving	Includes efficient dust collection and wastewater recycling systems, reduces dust emissions and water waste, optimizes motor power and transmission for energy-efficient production.

FAQ

What Are The Main Applications Of Concrete Mixers?

Concrete mixers are widely used in various construction projects, including building construction, road construction, water projects, and hydropower projects. They are essential for producing uniform and high-quality concrete efficiently.

What Are The Different Types Of Concrete Mixers Available?

There are several types of concrete mixers, including drum mixers, twin-shaft mixers, volumetric mixers, and self-loading mixers. Each type is designed for specific applications, from small DIY projects to large-scale industrial construction.

How Does A Concrete Mixer Work?

A concrete mixer works by rotating a drum or using twin shafts to mix cement, water, and aggregates (like sand and gravel) to form a uniform concrete mixture. The mixing process ensures that all components are evenly distributed, resulting in consistent and high-quality concrete.

What Are The Advantages Of Using A Concrete Mixer?

The advantages of using a concrete mixer include high efficiency, uniform mixing, time-saving, and the ability to handle large volumes of concrete. Additionally, modern mixers are designed to be durable, portable, and easy to operate, making them suitable for various construction needs.

What Should I Consider When Choosing A Concrete Mixer?

When choosing a concrete mixer, consider factors such as the size of your project, the type of concrete you need, the mixer's capacity, portability, and power source (electric or hydraulic). It's also important to look for features like durability, ease of maintenance, and warranty.

Are There Portable Concrete Mixers Available?

Yes, there are portable concrete mixers available, such as the JZC350 and JZC400 models. These mixers are designed for small to medium projects and are easy to transport, making them ideal for construction sites and DIY projects.

What Is The Capacity Range Of Concrete Mixers?

Concrete mixers come in a wide range of capacities, from small mixers like the JZC350 with a capacity of 350 liters to large industrial mixers like the JS3000 with a capacity of 3000 liters. The choice of capacity depends on the scale of the construction project.

Can Concrete Mixers Be Used For Other Materials Besides Concrete?

Yes, some concrete mixers, like the shaft mixer, can be used for mixing other materials such as mortar and mud. However, it's important to ensure that the mixer is compatible with the specific materials you intend to mix.

What Maintenance Is Required For A Concrete Mixer?

Regular maintenance for a concrete mixer includes cleaning the drum or mixing blades after each use, checking for wear and tear, lubricating moving parts, and inspecting the electrical or hydraulic systems. Proper maintenance ensures the longevity and efficient operation of the mixer.

Are There Eco-friendly Concrete Mixers Available?

Yes, there are eco-friendly concrete mixers available, such as the Belle JS3000 and HZS120 models. These mixers are designed to reduce energy consumption and minimize environmental impact while maintaining high efficiency and performance.