Name: HZS180 Ready Mix Concrete Plant for Foundations with Sand and Cement
Brand: Garlway Machinery
SKU: HZS180
Rating: 4.81 (11 reviews)

Application

The ready mix concrete plant is an essential piece of equipment in modern construction, particularly for large-scale projects that require a continuous and reliable supply of high-quality concrete. Here are some of the primary applications:

Large-Scale Construction Projects: This plant is ideal for constructing ultra-high-rise buildings, large commercial complexes, and expansive residential communities. Its high productivity ensures that large volumes of concrete are available without interruption, which is crucial for meeting tight construction schedules.
Road and Bridge Projects: The plant is extensively used in the construction of highways, railroads, urban viaducts, and large-scale cross-sea and cross-river bridges. The consistent quality of the concrete produced ensures the structural integrity and longevity of these critical infrastructures.
Water Conservancy and Hydropower Projects: It is also suitable for the construction of water conservancy facilities such as reservoir dams, hydropower stations, and large-scale water canals. The plant's ability to produce large quantities of concrete quickly is vital for these often massive and complex projects.
Commercial Concrete Production: As the core equipment of commercial concrete production plants, it can supply different grades and types of concrete to various construction sites. This versatility makes it an indispensable tool for contractors who need to meet diverse project requirements.

Feature

The ready mix concrete plant boasts several advanced features that make it a standout choice in the construction industry:

High Production Efficiency: With a theoretical productivity of 180 cubic meters per hour, the plant can significantly shorten the construction cycle, allowing projects to be completed faster and more efficiently.
Precise Measurement: Equipped with a high-precision electronic weighing system, the plant ensures accurate measurement of raw materials such as aggregate, cement, fly ash, water, and additives. This precision guarantees the stability and consistency of the concrete quality.
Advanced Automation: The plant utilizes an advanced PLC control system or computerized real-time monitoring control system. This automation allows for seamless processes of batching, measuring, mixing, and discharging, reducing the need for manual intervention and minimizing human error.
Environmental Protection: The plant is equipped with a pulse dust collector and other environmental protection equipment, effectively dealing with dust and reducing emissions. Additionally, the plant's design includes smooth transmission mechanisms that help to reduce noise, making it more environmentally friendly.
Low Maintenance Cost: The modular design of the plant ensures that each part is simple to connect, disassemble, repair, and replace. This design reduces the difficulty and cost of maintenance, ensuring that the plant remains operational with minimal downtime.

Principle

The operation of the ready mix concrete plant is based on a series of well-coordinated processes that ensure the efficient production of high-quality concrete:

Batching: The process begins with the precise batching of raw materials. The batching machine, typically a PLD4800 type, has a capacity of 4800L and is divided into 4 to 6 compartments. Each compartment is responsible for measuring a specific raw material, ensuring that the correct proportions are maintained.
Mixing: Once the raw materials are batched, they are transferred to the mixing host. The mixing host, often a JS3000 type or MAO4500/3000SDSHO type, has a power of 110kW or 2×55kW and a discharging volume of 3 cubic meters. The high-strength wear-resistant blades and liners ensure that the concrete is mixed evenly, resulting in a homogeneous mixture.
Weighing and Measuring: Throughout the process, the high-precision electronic weighing system continuously monitors the weight of each raw material. The weighing range for cement is 0-1500kg with a precision of ±1%, and for additives, it is 0-50kg with the same precision. This ensures that the final product meets the required specifications.
Discharging: After the concrete is thoroughly mixed, it is discharged at a height of 4 meters. The discharge process is automated, ensuring that the concrete is delivered to the desired location without spillage or waste.

Advantage

The ready mix concrete plant offers numerous advantages that make it a preferred choice for construction projects:

Enhanced Productivity: The plant's high theoretical productivity of 180 cubic meters per hour allows for the rapid production of concrete, significantly reducing construction time and labor costs.
Consistent Quality: The precise measurement and advanced mixing technology ensure that the concrete produced is of consistent quality, meeting the stringent requirements of modern construction standards.
Cost-Effective: The plant's automation and low maintenance requirements reduce operational costs, making it a cost-effective solution for large-scale projects.
Environmental Sustainability: With its dust collection and noise reduction features, the plant minimizes its environmental impact, contributing to more sustainable construction practices.
Versatility: The ability to produce different grades and types of concrete makes the plant highly versatile, capable of meeting the diverse needs of various construction projects.

In summary, the ready mix concrete plant is a powerful, efficient, and versatile solution for modern construction needs, offering significant advantages in terms of productivity, quality, cost-effectiveness, and environmental sustainability.

Technical specifications

Parameter	Value
Theoretical Productivity	180 cubic meters per hour
Mixing Host	JS3000 type or MAO4500/3000SDSHO type
Mixing Host Power	110kW or 2×55kW
Discharging Volume	3 cubic meters
Batching Machine	PLD4800 type
Batching Capacity	4800L
Number of Compartments	4 to 6
Weighing Precision (Aggregate, Cement, Fly Ash, Water, Additives)	In accordance with national standards
Weighing Range (Cement)	0-1500kg (±1% precision)
Weighing Range (Additives)	0-50kg (±1% precision)
Discharge Height	4 meters
Total Power	About 200 kilowatts

Application Field	Description
Large-scale Construction Projects	Ultra-high-rise buildings, large-scale commercial complexes, large residential communities, etc.
Road and Bridge Projects	Highways, railroads, urban viaducts, large-scale cross-sea and cross-river bridges
Water Conservancy and Hydropower Projects	Reservoir dams, hydropower stations, large-scale water canals, etc.
Commercial Concrete Production	Core equipment for commercial concrete production plants, supplying different grades and types of concrete

Selling Point	Description
High Production Efficiency	Theoretical productivity of 180 cubic meters per hour, significantly shortening the construction cycle
Good Mixing Quality	Mixing mainframe can be JS3000 type, with high-strength wear-resistant materials for blades and liners
Precise Measurement	High-precision electronic weighing system ensures stability of concrete quality
High Degree of Automation	Advanced PLC control system or computerized real-time monitoring control system
Good Environmental Protection Performance	Equipped with pulse dust collector and other environmental protection equipment, reducing dust emission and noise
Low Maintenance Cost	Modularized design, easy to disassemble, repair, and replace

FAQ

What Are The Main Applications Of Concrete Mixers?

Concrete mixers are widely used in various construction projects, including building construction, road construction, water projects, and hydropower projects. They are essential for producing uniform and high-quality concrete efficiently.

What Are The Different Types Of Concrete Mixers Available?

There are several types of concrete mixers, including drum mixers, twin-shaft mixers, volumetric mixers, and self-loading mixers. Each type is designed for specific applications, from small DIY projects to large-scale industrial construction.

How Does A Concrete Mixer Work?

A concrete mixer works by rotating a drum or using twin shafts to mix cement, water, and aggregates (like sand and gravel) to form a uniform concrete mixture. The mixing process ensures that all components are evenly distributed, resulting in consistent and high-quality concrete.

What Are The Advantages Of Using A Concrete Mixer?

The advantages of using a concrete mixer include high efficiency, uniform mixing, time-saving, and the ability to handle large volumes of concrete. Additionally, modern mixers are designed to be durable, portable, and easy to operate, making them suitable for various construction needs.

What Should I Consider When Choosing A Concrete Mixer?

When choosing a concrete mixer, consider factors such as the size of your project, the type of concrete you need, the mixer's capacity, portability, and power source (electric or hydraulic). It's also important to look for features like durability, ease of maintenance, and warranty.

Are There Portable Concrete Mixers Available?

Yes, there are portable concrete mixers available, such as the JZC350 and JZC400 models. These mixers are designed for small to medium projects and are easy to transport, making them ideal for construction sites and DIY projects.

What Is The Capacity Range Of Concrete Mixers?

Concrete mixers come in a wide range of capacities, from small mixers like the JZC350 with a capacity of 350 liters to large industrial mixers like the JS3000 with a capacity of 3000 liters. The choice of capacity depends on the scale of the construction project.

Can Concrete Mixers Be Used For Other Materials Besides Concrete?

Yes, some concrete mixers, like the shaft mixer, can be used for mixing other materials such as mortar and mud. However, it's important to ensure that the mixer is compatible with the specific materials you intend to mix.

What Maintenance Is Required For A Concrete Mixer?

Regular maintenance for a concrete mixer includes cleaning the drum or mixing blades after each use, checking for wear and tear, lubricating moving parts, and inspecting the electrical or hydraulic systems. Proper maintenance ensures the longevity and efficient operation of the mixer.

Are There Eco-friendly Concrete Mixers Available?

Yes, there are eco-friendly concrete mixers available, such as the Belle JS3000 and HZS120 models. These mixers are designed to reduce energy consumption and minimize environmental impact while maintaining high efficiency and performance.