Name: HZS120 Ready Mix Concrete Batching Plant Commercial Mud Cement Mixer
Brand: Garlway Machinery
SKU: HZS120
Rating: 4.81 (8 reviews)

Application

The HZS120 ready mix concrete batching plant is a versatile and high-performance solution designed for a wide range of large-scale construction projects. Its robust design and advanced features make it suitable for various demanding applications:

Large-scale Construction Projects: This batching plant is ideal for constructing ultra-high-rise buildings, large commercial complexes, and extensive residential communities. Its high productivity ensures a continuous supply of large quantities of concrete, which is essential for maintaining the pace of such large-scale projects.
Road and Bridge Projects: The HZS120 is well-suited for infrastructure projects such as highways, railroads, urban viaducts, and large bridges. It provides high-strength and high-quality concrete, which is crucial for the durability and safety of these structures.
Water Conservancy and Hydropower Projects: This batching plant is also used in the construction of reservoir dams, hydropower stations, and large-scale aqueducts. Its ability to supply stable and high-quality concrete ensures the integrity and longevity of these critical water conservancy facilities.
Commercial Concrete Production: As the core equipment of commercial concrete production plants, the HZS120 can supply various grades and types of concrete to multiple construction sites. This versatility makes it an indispensable asset for commercial concrete producers.

Feature

The HZS120 ready mix concrete batching plant is equipped with a range of features that enhance its performance and reliability:

High Productivity: With a theoretical productivity of 120 cubic meters per hour, the HZS120 can significantly shorten construction timelines, making it an excellent choice for projects with tight deadlines.
Advanced Mixing Technology: The plant features a double horizontal shaft forced mixer with mixing blades and liners made from high-strength wear-resistant materials. This ensures that the concrete mix is uniform and of high quality.
Precise Measurement: The batching plant is equipped with a high-precision electronic weighing system, which ensures accurate measurement of raw materials. This precision is crucial for maintaining the consistency and quality of the concrete.
Automation: The HZS120 utilizes an advanced PLC control system or computerized real-time monitoring and control system. This automation allows for the seamless completion of batching, measuring, mixing, and discharging processes, reducing the need for manual intervention.
Environmental Protection: The plant is fitted with a pulse dust collector and other environmental protection equipment. These features effectively manage dust emissions, making the HZS120 an environmentally friendly option.
Low Maintenance Costs: The modular design of the HZS120 simplifies the connection between parts, making it easy to disassemble, repair, and replace components. This design reduces maintenance difficulty and costs, ensuring long-term operational efficiency.

Principle

The HZS120 ready mix concrete batching plant operates on a well-established principle that ensures efficient and high-quality concrete production:

Batching and Measuring: The process begins with the precise batching of raw materials. The plant’s batching machine, typically a PLD3200 type, accurately measures the required quantities of cement, fly ash, water, admixtures, and aggregates. The high-precision electronic weighing system ensures that each component is measured to within ±1% for cement, fly ash, water, and admixtures, and ±2% for aggregates.
Mixing: Once the materials are batched, they are transferred to the mixing host, usually a JS2000 type double horizontal shaft forced mixer. The mixer’s high-strength wear-resistant blades and liners ensure thorough and uniform mixing, resulting in a consistent and high-quality concrete mix.
Discharging: After mixing, the concrete is discharged from the mixer. The discharge height of 3.8 meters or 4.2 meters allows for easy transfer of the concrete to transportation vehicles or directly to the construction site.
Automation and Control: The entire process is controlled by an advanced PLC or computerized system, which automates the batching, measuring, mixing, and discharging processes. This automation ensures efficiency, reduces the potential for human error, and maintains the consistency of the concrete produced.

Advantage

The HZS120 ready mix concrete batching plant offers several advantages that make it a preferred choice for large-scale construction projects:

Efficiency: The plant’s high productivity and automation significantly reduce construction time, allowing projects to be completed faster and more efficiently.
Quality: The advanced mixing technology and precise measurement systems ensure that the concrete produced is of the highest quality, meeting the stringent requirements of large-scale construction projects.
Reliability: The robust design and high-quality components of the HZS120 ensure reliable operation, minimizing downtime and ensuring continuous concrete supply.
Environmental Friendliness: The inclusion of environmental protection equipment, such as the pulse dust collector, reduces dust emissions, making the plant an environmentally responsible choice.
Cost-Effectiveness: The low maintenance costs and modular design of the HZS120 reduce long-term operational expenses, providing a cost-effective solution for concrete production.
Versatility: The ability to produce various grades and types of concrete makes the HZS120 suitable for a wide range of applications, from commercial concrete production to large-scale infrastructure projects.

In summary, the HZS120 ready mix concrete batching plant combines high productivity, advanced technology, and environmental considerations to deliver a reliable and efficient solution for large-scale concrete production.

Technical specifications

Parameter	Specification
Theoretical Productivity	120 cubic meters/hour
Mixing Host	JS2000 type
Mixing Motor Power	2 × 37kW
Mixer Nominal Capacity	3200 liters
Discharge Capacity	2 cubic meters
Batching Machine	PLD3200 type
Batching Capacity	3200 liters
Number of Bins	2 to 4
Single Bin Volume	20 cubic meters or more
Aggregate Particle Size	≤120mm
Measuring Accuracy (Cement, Fly Ash, Water, Admixture)	≤±1%
Measuring Accuracy (Aggregate)	≤±2%
Powder Bin Capacity	2×200 tons
Discharge Height	3.8 meters or 4.2 meters
Total Installed Power	145-209.5 kW
Standard Reference Total Weight	90 x 10³ kg

Application Fields	Description
Large-scale Construction Projects	Ultra-high-rise buildings, large commercial complexes, large residential communities, etc.
Road and Bridge Projects	Highways, railroads, urban viaducts, large bridges, etc.
Water Conservancy and Hydropower Projects	Reservoir dams, hydropower stations, large-scale aqueducts, etc.
Commercial Concrete Production	Core equipment of commercial concrete production plant, supplying different grades and types of concrete

Selling Points	Description
High Production Efficiency	Theoretical productivity of 120 cubic meters per hour
Good Mixing Quality	Double horizontal shaft forced mixer, high-strength wear-resistant materials
Precise Measurement	High-precision electronic weighing system, ensuring stability of concrete quality
High Degree of Automation	Advanced PLC control system or computerized real-time monitoring and control system
Good Environmental Protection Performance	Equipped with pulse dust collector, effective treatment of dust
Low Maintenance Cost	Modularized design, simple connection between parts, easy to disassemble, repair, and replace

FAQ

What Are The Main Applications Of Concrete Mixers?

Concrete mixers are widely used in various construction projects, including building construction, road construction, water projects, and hydropower projects. They are essential for producing uniform and high-quality concrete efficiently.

What Are The Different Types Of Concrete Mixers Available?

There are several types of concrete mixers, including drum mixers, twin-shaft mixers, volumetric mixers, and self-loading mixers. Each type is designed for specific applications, from small DIY projects to large-scale industrial construction.

How Does A Concrete Mixer Work?

A concrete mixer works by rotating a drum or using twin shafts to mix cement, water, and aggregates (like sand and gravel) to form a uniform concrete mixture. The mixing process ensures that all components are evenly distributed, resulting in consistent and high-quality concrete.

What Are The Advantages Of Using A Concrete Mixer?

The advantages of using a concrete mixer include high efficiency, uniform mixing, time-saving, and the ability to handle large volumes of concrete. Additionally, modern mixers are designed to be durable, portable, and easy to operate, making them suitable for various construction needs.

What Should I Consider When Choosing A Concrete Mixer?

When choosing a concrete mixer, consider factors such as the size of your project, the type of concrete you need, the mixer's capacity, portability, and power source (electric or hydraulic). It's also important to look for features like durability, ease of maintenance, and warranty.

Are There Portable Concrete Mixers Available?

Yes, there are portable concrete mixers available, such as the JZC350 and JZC400 models. These mixers are designed for small to medium projects and are easy to transport, making them ideal for construction sites and DIY projects.

What Is The Capacity Range Of Concrete Mixers?

Concrete mixers come in a wide range of capacities, from small mixers like the JZC350 with a capacity of 350 liters to large industrial mixers like the JS3000 with a capacity of 3000 liters. The choice of capacity depends on the scale of the construction project.

Can Concrete Mixers Be Used For Other Materials Besides Concrete?

Yes, some concrete mixers, like the shaft mixer, can be used for mixing other materials such as mortar and mud. However, it's important to ensure that the mixer is compatible with the specific materials you intend to mix.

What Maintenance Is Required For A Concrete Mixer?

Regular maintenance for a concrete mixer includes cleaning the drum or mixing blades after each use, checking for wear and tear, lubricating moving parts, and inspecting the electrical or hydraulic systems. Proper maintenance ensures the longevity and efficient operation of the mixer.

Are There Eco-friendly Concrete Mixers Available?

Yes, there are eco-friendly concrete mixers available, such as the Belle JS3000 and HZS120 models. These mixers are designed to reduce energy consumption and minimize environmental impact while maintaining high efficiency and performance.