Small Concrete Batch Plant
HZS35 Small Cement Concrete Mixing Batch Plant
Item Number : HZS35
Price varies based on specs and customizations
- Capacity
- 28m3/h-35m3/h
- Concrete Mixer
- JS750 Mixer, 3.8m Hydraulic Discharge
- Batching Machine
- PLD1200 Batching Machine
- Weighing System
- Cement; Water; Additive
- Control System
- Full Automatic Centralized Control System
Shipping:
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Application
The cement mixing plant, particularly the small concrete batch plant, is an essential piece of equipment in various construction and infrastructure projects. Its versatility and efficiency make it suitable for a wide range of applications, ensuring the consistent production of high-quality concrete. Here are some key areas where this plant is extensively used:
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Small and Medium-Sized Construction Projects: This plant is ideal for supplying concrete for general construction purposes, such as residential buildings and office complexes. Its compact design and efficient operation make it a perfect choice for projects that require a steady supply of concrete without the need for large-scale production facilities.
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Road and Bridge Projects: The plant is also well-suited for road paving and bridge construction. The precise measurement and high-quality mixing capabilities ensure that the concrete produced meets the stringent requirements for durability and strength needed in these types of projects.
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Water Conservancy Projects: In the construction of small dams, canals, and other water conservancy facilities, the plant provides a reliable source of concrete. Its ability to produce consistent and high-quality concrete is crucial for the structural integrity and longevity of these projects.
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Prefabricated Components Factory: The plant is used in the production of various concrete prefabricated components, such as cement pipes and prefabricated panels. The efficient mixing and precise batching capabilities ensure that the components are of high quality and meet the required specifications.
Feature
The small concrete batch plant is equipped with several advanced features that enhance its performance and reliability. These features ensure that the plant can meet the demands of various construction projects while maintaining high standards of quality and efficiency.
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High-Efficiency Mixing: The plant is equipped with a JS750 double horizontal shaft forced mixer, which ensures thorough and uniform mixing of concrete. This results in high-quality concrete with consistent properties, essential for the structural integrity of construction projects.
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Precise Measurement: The plant uses electronic scales for the precise measurement of aggregates, cement, water, and admixtures. This high level of precision in batching ensures that the concrete produced has consistent quality, reducing the risk of defects and ensuring the durability of the structures.
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Strong Durability: The plant is designed with durability in mind. The mixer is lined with high-hardness wear-resistant chrome liners, and the wear-resistant parts have a lifespan of up to 50,000 cans or more. This ensures that the plant can operate efficiently over a long period, reducing the need for frequent maintenance and replacements.
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Intelligent Control: The plant features a computer-controlled system that allows for centralized control of the entire production process. This system can be configured with a printer to generate production reports, providing detailed insights into the production process and ensuring that all parameters are met.
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Convenient Installation: The plant adopts a combined structure and unit modularization, making it easy to install and relocate. This reduces installation costs and time, allowing for quick setup and deployment in various project sites.
Principle
The operation of the small concrete batch plant is based on a series of well-coordinated processes that ensure the efficient and consistent production of concrete. Here’s a breakdown of the key principles involved:
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Batching: The process begins with the precise measurement of raw materials, including aggregates, cement, water, and admixtures. The PLD1200 three-bin batching machine is used for this purpose, ensuring that each component is measured accurately according to the required mix design.
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Mixing: Once the materials are batched, they are transferred to the JS750 double horizontal shaft forced mixer. The mixer operates at a power of 30KW and has a feeding capacity of 1200L. The mixer’s design ensures that the materials are thoroughly mixed, resulting in a homogeneous concrete mixture.
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Discharging: After mixing, the concrete is discharged through a pneumatic discharge system. The discharge height is 3.8m, allowing for easy transfer of the concrete to the required location. The entire process is controlled by a computer system, ensuring that each step is executed with precision.
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Control and Monitoring: The plant is equipped with an intelligent control system that monitors and controls the entire production process. This system ensures that all parameters are met, and it can generate production reports for further analysis and quality control.
Advantage
The small concrete batch plant offers several advantages that make it a preferred choice for various construction projects. These advantages ensure that the plant can deliver high-quality concrete efficiently and reliably.
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Energy Efficiency: The plant is designed to be energy-efficient, with a total power consumption of ≥74.9KW. This ensures that the plant can operate efficiently without consuming excessive energy, reducing operational costs and environmental impact.
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Environmental Friendliness: The plant features a pulse-type electric dust removal system with a large dust removal area. The discharge door is controlled by a hydraulic oil pump, resulting in low noise levels. The fully enclosed production environment further enhances the plant’s environmental friendliness.
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High Productivity: With a theoretical productivity of 35 cubic meters/hour and an actual output of 25-35 cubic meters/hour, the plant can meet the demands of various construction projects. The efficient mixing and precise batching capabilities ensure that the plant can produce high-quality concrete consistently.
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Ease of Maintenance: The plant’s durable design and high-quality components reduce the need for frequent maintenance. The wear-resistant parts have a long lifespan, ensuring that the plant can operate efficiently over a long period with minimal downtime.
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Versatility: The plant’s compact design and modular structure make it suitable for various project sites. Its ability to produce high-quality concrete for different applications, from residential buildings to water conservancy projects, ensures that it can meet the diverse needs of the construction industry.
Technical specifications
| Parameter | Specification |
|---|---|
| Theoretical Productivity | 35 cubic meters/hour (Actual: 25-35 cubic meters/hour) |
| Mixing Machine | Model JS750 double horizontal shaft forced concrete mixer |
| Mixing Machine Power | 30KW |
| Feeding Capacity | 1200L |
| Discharging Capacity | 0.75 cubic meters |
| Working Cycle Time | 75S |
| Batching Machine | PLD1200 three-bin batching machine |
| Aggregate Bin Capacity | 36 cubic meters |
| Aggregate Batching Capacity | 1200L |
| Aggregate Types | 3 kinds of aggregate |
| Aggregate Size | Crushed stone: 60mm, Pebble: 80mm |
| Cement Weighing Range | 0-250kg (Precision: 1kg) |
| Water Weighing Range | 0-200kg (Precision: 1kg) |
| Feeding Height | 2.82m |
| Discharge Height | 3.8m (Pneumatic discharge) |
| Power of the Whole Machine | ≥74.9KW |
| Overall Dimension | 4951mm × 3650mm × 6225mm |
| Application Field | Description |
|---|---|
| Small and Medium-sized Construction Projects | Concrete supply for general construction such as residential buildings and office buildings |
| Road and Bridge Projects | Concrete preparation for road paving and bridge construction |
| Water Conservancy Project | Small dams, canals, and other water conservancy facilities construction |
| Prefabricated Components Factory | Producing various concrete prefabricated components, such as cement pipes, prefabricated panels |
| Selling Point | Description |
|---|---|
| High-Efficiency Mixing | JS750 double horizontal shaft forced mixer ensures good mixing quality and high efficiency |
| Precise Measurement | Electronic scales for aggregate, cement, water, and admixture ensure high batching precision |
| Strong Durability | Special design with high hardness wear-resistant chrome liner, wear-resistant parts lifespan up to 50,000 cans or more |
| Intelligent Control | Computer centralized control, printer for production reports, full-range detection system |
| Convenient Installation | Combined structure and unit modularization reduce installation cost and time |
| Energy Saving and Environmental Protection | Pulse-type electric dust removal, low noise, fully enclosed production environment |
FAQ
What Are The Main Applications Of Concrete Mixers?
What Are The Different Types Of Concrete Mixers Available?
How Does A Concrete Mixer Work?
What Are The Advantages Of Using A Concrete Mixer?
What Should I Consider When Choosing A Concrete Mixer?
Are There Portable Concrete Mixers Available?
What Is The Capacity Range Of Concrete Mixers?
Can Concrete Mixers Be Used For Other Materials Besides Concrete?
What Maintenance Is Required For A Concrete Mixer?
Are There Eco-friendly Concrete Mixers Available?
4.8
out of
5
Incredible value for money! The plant is efficient and has boosted our productivity significantly.
4.7
out of
5
Fast delivery and top-notch quality. This plant is a game-changer for small-scale projects.
4.9
out of
5
Highly durable and technologically advanced. It’s been a reliable asset for our construction site.
4.8
out of
5
The HZS35 plant is compact yet powerful. Perfect for our needs and very easy to operate.
4.7
out of
5
Excellent quality and performance. The plant has exceeded our expectations in every way.
4.9
out of
5
A fantastic investment! The plant is efficient, durable, and perfect for small to medium projects.
4.8
out of
5
Great technology and smooth operation. This plant has made our work so much easier.
4.7
out of
5
The HZS35 is a reliable and high-quality machine. It’s been a great addition to our site.
4.9
out of
5
Superb performance and durability. This plant is worth every penny and more.
4.8
out of
5
Compact design with advanced features. The HZS35 has been a perfect fit for our project needs.
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