Knowledge How is the volume of concrete measured in a volumetric mixer? Real-Time Tracking & Efficiency Explained
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Tech Team · Garlway Machinery

Updated 3 days ago

How is the volume of concrete measured in a volumetric mixer? Real-Time Tracking & Efficiency Explained

The volume of concrete in a volumetric mixer is measured in real-time during the mixing and pouring process, with the exact volume displayed on a digital screen. This system operates similarly to a petrol pump, tracking the amount of concrete dispensed and calculating costs accordingly. The mixer's compartments hold raw materials separately, which are combined on-site, allowing for precise volume control and mix adjustments. Capacities can reach up to 12 cubic meters, with production rates of around 60 cubic meters per hour, depending on the mix design.

Key Points Explained:

  1. Real-Time Volume Measurement

    • The volumetric mixer displays the exact volume of concrete being mixed and poured via a digital screen.
    • This system functions like a fuel pump, providing live updates on the volume dispensed and associated costs.
    • Enables precise tracking for billing and project management purposes.
  2. Separate Compartment Design

    • Raw materials (sand, stone, cement, water) are stored in isolated compartments within the mixer.
    • Materials are combined in the mixing chamber only when needed, ensuring accurate proportioning.
    • Allows for on-the-fly adjustments to the mix design (e.g., water-cement ratio, aggregate size).
  3. On-Site Mixing Capabilities

    • Concrete is mixed at the construction site, reducing waste and ensuring freshness.
    • Ideal for projects requiring custom mixes or frequent adjustments (e.g., varying weather conditions).
    • Eliminates the need for traditional batch plants, saving time and transport costs.
  4. Capacity and Production Rates

    • Typical volumetric mixers can hold up to 12 cubic meters of materials.
    • Production rates average 60 cubic meters per hour, depending on mix complexity.
    • Larger models or optimized designs may exceed these benchmarks for high-demand projects.
  5. Cost and Efficiency Benefits

    • Real-time volume tracking minimizes over-pouring and material waste.
    • On-site mixing reduces downtime and ensures consistent quality.
    • Flexible mix adjustments cater to specific project requirements without pre-batching.

By integrating these features, volumetric mixers offer a scalable, efficient solution for modern construction needs—bridging precision with practicality.

Summary Table:

Feature Description
Real-Time Measurement Digital screen displays live volume and cost, similar to a fuel pump system.
Separate Compartments Raw materials stored individually, mixed on-site for precise proportioning.
On-Site Mixing Fresh concrete mixed at the project location, reducing waste and transport costs.
High Capacity Holds up to 12m³ materials, with production rates of ~60m³/hour.
Cost Efficiency Minimizes over-pouring and allows dynamic mix adjustments for project needs.

Upgrade your construction efficiency with GARLWAY’s volumetric mixers!
Our advanced mixers deliver real-time volume tracking, on-site flexibility, and reduced material waste—perfect for contractors and construction firms. Contact us today to discuss your project requirements and discover how our solutions can save you time and costs.

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