Name: JS1000 Volumetric Concrete Mortar Mixer for Sale Skid Steer Cement Mixer
Brand: Garlway Machinery
SKU: JS1000
Rating: 4.78 (12 reviews)

Application

The volumetric concrete mixer is an essential piece of equipment in modern construction, offering versatility and efficiency across a wide range of projects. Its applications span various sectors, making it a valuable asset for contractors and builders. Below are some of the key areas where this mixer excels:

General Building Construction: This mixer is widely used in the construction of industrial and civil buildings, including residential houses, office buildings, and commercial complexes. It provides the necessary concrete for pouring foundations, columns, beams, slabs, and other structural components, ensuring the structural integrity of the buildings.
Road and Bridge Construction: In the construction of highways, city roads, and bridges, the volumetric concrete mixer plays a crucial role. It is used for mixing concrete required for road paving, bridge piers, and girder pouring. The mixer ensures that the concrete used in these projects meets the required strength and stability standards, which are critical for the longevity and safety of the infrastructure.
Water Conservancy and Hydropower Projects: The mixer is also suitable for large-scale water conservancy and hydropower projects, such as dams, canals, and sluices. It can produce concrete that meets specific performance requirements, such as seepage resistance and frost resistance, ensuring the durability and functionality of these structures.
Prefabricated Components Production: In precast concrete component factories, the mixer is used to produce various types of prefabricated components, including precast panels, beams, and columns. The mixer ensures the uniformity and stability of the components' quality, which is essential for their performance in construction projects.

Feature

The volumetric concrete mixer is designed with several advanced features that enhance its performance and usability. These features make it a preferred choice for contractors and builders. Here are some of the standout features:

High Mixing Efficiency: The mixer employs a double horizontal shaft forced mixing principle, which ensures rapid and even mixing of materials. The mixing blades are positioned close to the wall of the mixing cylinder, allowing for quick and thorough mixing. This high efficiency translates to a higher material output per hour, making it suitable for large-scale projects with high-intensity construction demands.
Superior Mixing Quality: The angle and shape of the mixing blades have been optimized to create complex convection and shear movements within the cylinder. This ensures that aggregates, cement, and water of different particle sizes are fully mixed, resulting in well-homogenized concrete with less discrete strength variations.
Robust Reliability: Key components such as the motor and reducer are sourced from high-quality brands, ensuring the mixer's reliability and longevity. The transmission system has been carefully designed and optimized to withstand harsh working conditions, providing stable operation over extended periods and reducing the likelihood of breakdowns and downtime.
User-Friendly Operation and Maintenance: The mixer is equipped with a humanized operation panel that simplifies the mixing process, making it easy to start and operate. Additionally, the mixer's structure is designed to facilitate inspection, repair, and maintenance. The large overhaul space for each component makes it convenient for maintenance personnel to replace parts as needed.

Principle

The volumetric concrete mixer operates on a well-engineered principle that ensures efficient and consistent mixing of concrete. The core principle revolves around the double horizontal shaft forced mixing mechanism, which is designed to deliver high-quality concrete with minimal effort. Here’s a closer look at the working principle:

Double Horizontal Shaft Mechanism: The mixer features two horizontal shafts that rotate in opposite directions. This design ensures that the materials inside the mixing cylinder are subjected to intense shearing and convection forces, resulting in a thorough and uniform mix.
Optimized Blade Design: The mixing blades are strategically positioned and angled to create a complex movement pattern within the cylinder. This movement ensures that all components of the concrete mix, including aggregates, cement, and water, are evenly distributed and thoroughly blended.
Efficient Material Flow: The close proximity of the mixing blades to the cylinder wall allows for efficient material flow and minimal residue buildup. This design ensures that the mixer can handle a wide range of concrete mixes, from ordinary to high-strength and fiber-reinforced concrete, without compromising on quality.

Advantage

The volumetric concrete mixer offers several advantages that make it a standout choice in the construction industry. These advantages are rooted in its advanced design, robust construction, and user-friendly features. Here are some of the key benefits:

Versatility: The mixer can be adapted to meet the mixing needs of various types of concrete, including ordinary concrete, high-strength concrete, and fiber-reinforced concrete. This versatility makes it suitable for a wide range of construction projects, from small-scale residential buildings to large-scale infrastructure projects.
Consistent Quality: The optimized mixing mechanism ensures that the concrete produced is of consistent quality, with uniform strength and minimal variations. This consistency is crucial for ensuring the structural integrity and longevity of the constructed elements.
Reduced Downtime: The robust design and high-quality components of the mixer minimize the risk of breakdowns and downtime. This reliability ensures that construction projects can proceed without unnecessary delays, improving overall project efficiency.
Ease of Maintenance: The mixer’s design prioritizes ease of maintenance, with large overhaul spaces and accessible components. This reduces the time and effort required for inspections and repairs, ensuring that the mixer remains in optimal working condition with minimal downtime.
Cost-Effectiveness: The high mixing efficiency and reduced downtime translate to cost savings for contractors. The mixer’s ability to produce high-quality concrete quickly and reliably reduces labor costs and material wastage, making it a cost-effective solution for construction projects.

Technical specifications

Parameter	Details
Model	JS1000
Applications	General building construction, Road and bridge construction, Water conservancy and hydropower projects, Prefabricated components production
Mixing Efficiency	High, Double horizontal shaft forced mixing principle, Theoretical material output per hour can reach a high level
Mixing Quality	Good, Optimized angle and shape of mixing blades, Complex convection and shear movement in the cylinder, Well homogenized concrete with less discrete strength
Reliability	Strong, High-quality brand components for motor and reducer, Carefully designed and optimized transmission system, Stable operation for long durations, Reduced breakdown and downtime
Operation and Maintenance	Convenient, Humanized operation panel, Simple and easy to understand operation, Easy start, Designed for easy inspection, repair, and maintenance, Large overhaul space for components
Application Range	Wide, Adjustable parameters for mixing time, rotating speed, and material proportion, Suitable for different types of concrete such as ordinary, high-strength, and fiber concrete

FAQ

What Are The Main Applications Of Concrete Mixers?

Concrete mixers are widely used in various construction projects, including building construction, road construction, water projects, and hydropower projects. They are essential for producing uniform and high-quality concrete efficiently.

What Are The Different Types Of Concrete Mixers Available?

There are several types of concrete mixers, including drum mixers, twin-shaft mixers, volumetric mixers, and self-loading mixers. Each type is designed for specific applications, from small DIY projects to large-scale industrial construction.

How Does A Concrete Mixer Work?

A concrete mixer works by rotating a drum or using twin shafts to mix cement, water, and aggregates (like sand and gravel) to form a uniform concrete mixture. The mixing process ensures that all components are evenly distributed, resulting in consistent and high-quality concrete.

What Are The Advantages Of Using A Concrete Mixer?

The advantages of using a concrete mixer include high efficiency, uniform mixing, time-saving, and the ability to handle large volumes of concrete. Additionally, modern mixers are designed to be durable, portable, and easy to operate, making them suitable for various construction needs.

What Should I Consider When Choosing A Concrete Mixer?

When choosing a concrete mixer, consider factors such as the size of your project, the type of concrete you need, the mixer's capacity, portability, and power source (electric or hydraulic). It's also important to look for features like durability, ease of maintenance, and warranty.

Are There Portable Concrete Mixers Available?

Yes, there are portable concrete mixers available, such as the JZC350 and JZC400 models. These mixers are designed for small to medium projects and are easy to transport, making them ideal for construction sites and DIY projects.

What Is The Capacity Range Of Concrete Mixers?

Concrete mixers come in a wide range of capacities, from small mixers like the JZC350 with a capacity of 350 liters to large industrial mixers like the JS3000 with a capacity of 3000 liters. The choice of capacity depends on the scale of the construction project.

Can Concrete Mixers Be Used For Other Materials Besides Concrete?

Yes, some concrete mixers, like the shaft mixer, can be used for mixing other materials such as mortar and mud. However, it's important to ensure that the mixer is compatible with the specific materials you intend to mix.

What Maintenance Is Required For A Concrete Mixer?

Regular maintenance for a concrete mixer includes cleaning the drum or mixing blades after each use, checking for wear and tear, lubricating moving parts, and inspecting the electrical or hydraulic systems. Proper maintenance ensures the longevity and efficient operation of the mixer.

Are There Eco-friendly Concrete Mixers Available?

Yes, there are eco-friendly concrete mixers available, such as the Belle JS3000 and HZS120 models. These mixers are designed to reduce energy consumption and minimize environmental impact while maintaining high efficiency and performance.