Before leaving the hoist, operators must follow a series of safety protocols to ensure the equipment is secure and prevent accidents. Key steps include cutting off the power supply, locking the control box, setting the controller to zero, securing the brake with a safety latch, and releasing the running rope. Additionally, operators should be thoroughly familiar with the hoist's structure and performance, conduct regular inspections of critical components, and ensure no one is near the hoist during operation. These measures help maintain operational safety and equipment longevity.
Key Points Explained:
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Power and Control Box Security
- Operators must cut off the power to the hoist before leaving to prevent accidental activation.
- The control box should be locked to restrict unauthorized access, ensuring no unintended operations occur.
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Controller and Brake Safety
- After stopping the hoist, the controller must be set to zero to reset the system.
- The brake should be secured with a safety latch to immobilize the hoist and prevent movement.
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Running Rope Release
- The running rope must be released to relieve tension and avoid wear or damage to the wire rope and other components.
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Pre-Operation Checks
- Before daily use, inspect critical parts like the wire rope, anchor, ground wheel, clutch, brake, ratchet, and pawl.
- Ensure the wire rope meets inspection standards—no broken wires, deformation, or severe rust.
- Verify the anchor or fixed points show no movement or deformation.
- The ground wheel should rotate smoothly without cracks or damage.
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Manual Gear Check
- Before starting, manually rotate the gears to confirm smooth movement, especially checking the brake functionality.
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Operator Awareness and Training
- Operators must not leave their posts during operation to monitor the hoist continuously.
- Familiarity with the hoist’s structure and performance is essential, including understanding signals and ensuring no bystanders are near the hoist.
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Initial Use and Maintenance
- Before first use, read the manual, conduct a load test, and ensure certification.
- Lubricate chain links and inspect the hoist and chain for wear or damage to maintain optimal performance.
By adhering to these steps, operators ensure safety, compliance, and equipment durability, minimizing risks and operational disruptions. Have you considered how these protocols align with your facility’s safety standards? Such practices are foundational in industries reliant on heavy lifting equipment, quietly shaping workplace safety every day.
Summary Table:
| Safety Step | Key Action | Purpose |
|---|---|---|
| Power & Control Box | Cut off power, lock control box | Prevents accidental activation and unauthorized use. |
| Controller & Brake | Set controller to zero, secure brake with safety latch | Resets system and immobilizes hoist. |
| Running Rope | Release tension from the rope | Reduces wear and damage to wire rope and components. |
| Pre-Operation Checks | Inspect wire rope, anchor, ground wheel, clutch, brake, ratchet, and pawl | Ensures all parts meet safety standards. |
| Manual Gear Check | Rotate gears manually to confirm smooth operation | Verifies brake functionality and gear integrity. |
| Operator Training | Stay at post, understand hoist structure/signals, keep bystanders clear | Maintains continuous monitoring and prevents accidents. |
| Initial Use & Maintenance | Read manual, conduct load test, lubricate chains, inspect for wear/damage | Ensures compliance, longevity, and optimal performance. |
Ensure your hoist operations meet the highest safety standards!
At GARLWAY, we specialize in construction machinery solutions, including winches, concrete mixers, and batching plants, designed for reliability and compliance. Our equipment supports construction companies and contractors globally in maintaining safe, efficient workflows.
Contact our experts today to discuss how our hoists and safety protocols can enhance your site’s operational safety and productivity.
